Job Description
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Sr. Design Engineer - Plastics
Division:  FAS DIV TRANS FUNCTIONS
Job Type:  Unlimited
Job Location:  PUNE R&D
Job Description: 
  • Mandatory Design Kick-off at the beginning of the program / Task (align with Scope, org chart, timing, Milestones, MoM , to follow SLI for open point, etc)
  • Understanding of Faurecia PMS ( WorkPackages, Deliverables as per Gate )
  • For his perimeter, define technical solutions and CAD data (3D & 2D) using proper Faurecia standard templates and CAD methodology and using Right first time approach Tools (RFT , KADiT, FasTrack)
  • Program delivery planning and execution, Concept design,  Master sections, Customer alignment for Due date, forecast and resource planning .
  • Responsible for budget, Ensure Tracking of IOM hours & and request addon additional approved hours whenever necessary.
  • Data integration and management in Magellan.
  • Serial design specification to follow.
  • Functional drawings - To be able to create and validate engineering drawings and identify critical gaps by using stack up analysis.
  • Define RPS. Align the same internally (DMs, Specialists).
  • Prepare Tolerance stack book, use of Tolsys, co-ordination and follow-up with other metiers for any required inputs.
  • GD&T (including preparation and coordination of KCs for internal and customer needs)
  • Able to provide trainings to Design Engineers.
  • Conduct weekly design reviews with team and management & ensure closure of points identified
  • Mandatory Top 5 with team to define work and feedback from previous day
  • Maintain team level SLI and discuss with Couter part / System architect for open points and share regularly
  • Faurecia Product Standards and Guidelines to adhere and provide Support to update them timely.
  • Customer constraints and specifications to follow and cascade with Team.
  • Applicable regulations and legislation to adhere and highlight any deviation to program team  whenever necessary
  • Assign detailed work to Project Design team through appropriate method  and follow Resource loading as per Kanban.
  • Responsible for Quality, Cost & Delivery for the program / task via Kanban
  • TQW errors to be captured regularly in Defect Tracking Sheet
  • Ensure Project Design team are aware of Faurecia Product Standards, Guidelines,  customer specifications and rules / requirements.
  • Ensure process feasibility of the product design and A-Surfaces (with  Expert team if needed).
  • For design proposals, initiate with benchmarking (digital and Physical) and validate with 3D Printing as per need
  • Ensure overall product “Design for Performance” (including implementationof inputs with regard to results of simulation, tests and validation in CAD to meet performance criteria) with development engineering team.
  • Support the KPC identification, Support DFMEA.
  • To work on development plan to continulously improve the Skill sets for self and  Team
  • Follow the systems and procedures of Faurecia. (Kanban, Checklist, Magellan, IOM etc.)
  • At the end of a program, make appropriate capitalization documents (Lessons learned, Technical Reports) to feed/improve Design and Development standards and guidelines.
  • Identify training needs for the team members based on their skill matrix To uphold & abide by code of ethics & Management
  • Awareness of QMS policy & Processes.
  • Ensuring all work process & procedures are in line with QMS objectives & reporting any incident of deviation from QMS.
  • Team planning for leaves, project deliverables, forecast & shift planning for team of 5 or more & reporting it to N+1 in advance.
  • Yearly performance assessment of Team members as a functional N+1
  • Maintain and support for Benchmark, Lesson learnt, data base to team
  • Responsible for Cross metier communication
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